KNOW THE PRODUCT

The MAINPOL puff factory is specifically designed for the production of EPS beads, facilitating the filling of puffs with a specialized machine. This facility is easy to operate, requires little space, minimal staff, and has low energy costs.

Operator using puff filling machine at Mainpol factory

JOIN SUSTAINABLE MANUFACTURING

The EPS manufacturing process does not emit polluting gases into the atmosphere

FABRICATION PROCESS

Expanded polystyrene (EPS) machinery. Expander continued

Pre-expander

The pre-expander transforms the expandable EPS (raw material) into expanded EPS, achieving the necessary density depending on the production needs. It is an easy-to-use machine and a fully automated process.

Expanded polystyrene (EPS) machinery. Steam boiler

Boiler

The steam boiler produces the water vapor necessary for the different phases of the expansion process (expansion of the raw material beads, welding and pressing of the block) It is fully automatic and requires minimal maintenance.

Expanded polystyrene (EPS) machinery. Silos system

Silos

The silos are used for the storage and rest of the expanded beads, while their stabilization occurs. The dimensions of the silos are very varied and adaptable to customer needs.

Expanded polystyrene (EPS) machinery. Air compressor

Compressor

The compressor produces the air necessary for the movement of valves, flaps, etc. The tank is a storage of the air produced by the compressor.

Expanded polystyrene (EPS) machinery. Machine for filling puff

Puff filling machine/strong>

The filling machine is designed to fill puffs or bags with balls (eps) in a matter of seconds in a clean and precise way, pouring the right amount in each unit.

Inside of a puff filled with EPS beads at Mainpol's puff factory

TECHNICAL DATA

  • Necessary covered area: 100 m2.
  • Production: 30 m3/h
  • Necessary personnel: 1 operario.
  • Production densities: 15-25 g / l first expansion and 9-15 g / l second expansion.
  • Steam consumption: 200 kg/h.
  • Fuel consumption: 14 l/h.
  • Electricity consumption: 7 KWh.

*Approximate data, may vary depending on density, etc.

 

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